X
Heat Exchanger

Top Heat Exchanger Manufacturers in Pune | Primesol & Ergo System 2025

Heat Exchanger Manufacturers in Pune| Primesol & Ergo System

Primesol & Ergo System is a leading heat exchanger manufacturers in Pune and also prominent suppliers and exporters of heat exchanger in Pune 2025. We possess a team of experts who apply tested solutions and design to enhance productivity and effectiveness of the resources. We are specialized in providing innovative, affordable, and reliable solutions to our customers for our future development. We specialize in large industry segments like chemicals, pharma, and food processing. We expand through a network of dedicated engineers with an emphasis on operational efficiency.

Trusted Heat Exchanger Suppliers & Exporters in Pune

Being as heat exchanger suppliers in Pune, the energy conserved when waste heat generated in one process is utilized and used to warm up another, significantly reducing the cost of operation while leaving the environment free of toxic pollutants. From regulating critical temperature in delicate drug reactions to conserving energy in power plants, heat exchangers are the solution. Heat exchanger exporters in Pune are designed to provide maximum surface area for maximum heat transfer with minimal pressure drop for efficient and effective operation.

What is a Heat Exchanger?

Heat exchanger is a device for heat exchange from one fluid to another fluid. It facilitates effective thermal energy transfer between two or more mediums that may be made up of liquid, gas, or a combination of the two without the mediums getting into contact.

Why to choose our Heat Exchanger?

  • Choose a heat exchanger to achieve considerable energy efficiency via waste heat recovery.
  • We provide precise temperature control needed for process stability and product quality.
  • In addition, for Steel U-tube heat exchangers we ensure operating cost savings and improved environmental sustainability for industrial applications.

Types of Heat Exchanger

Being as outstanding heat exchanger manufacturers in Pune, different types are modified as per requirement which given as follow.

  • Plate Heat Exchanger: Made up of a collection of corrugated thin metal plates stacked on top of each other. The liquid flows in opposite directions between them to ensure maximum surface area for excellent heat transfer in limited space.
  • Tube Heat Exchanger: A generic design in which heat transfer occurs primarily through the use of tubes. One fluid moves inside the U-Tube Heat Exchangers and another fluid inside the shell. Shell and tube exchangers are the most common under this design.
  • Hot Heat Exchanger: The term refers to any type of heat exchanger whose primary function is to cool a hot fluid or to transfer heat from a heat source to a cold medium. It indicates the functioning and not a particular type of construction.
  • Finned Tube Heat Exchanger: Heat exchanger suppliers in Pune utilize fins around tubes to achieve a large increase in the heat transfer area. Fixed Tube Sheet Heat Exchangers are best used when one of the fluids is a gas like air with a low heat transfer coefficient.
  • Stainless Steel Heat Exchangers: Stainless steel heat exchangers are wholly or partially made of stainless steel. This material is used for its high resistance to corrosion, high temperature and pressure tolerance, and sanitary characteristics—making it ideal for aggressive fluids or sanitary processes.
  • Shell and Tube Heat Exchanger: These exchangers consist of a number of tubes enclosed within a cylindrical shell. One liquid flows within the tubes while the other flows outside the tubes in the shell, allowing efficient heat transfer between them.
Heat Exchanger Manufacturers in India | Primesol & Ergo System
Fixed Tube Sheet Heat Exchanger
Heat Exchanger Manufacturers in India | Primesol & Ergo System
Shell And Tube Heat Exchanger
Heat Exchanger Manufacturers in India | Primesol & Ergo System
Stainless steel Heat Exchangers
Heat Exchanger Manufacturers in India | Primesol & Ergo System
U-Tube Heat Exchangers

Technical Specification of Heat Exchanger:

We have added below a technical sheet of heat exchanger in Pune that provides more technical information such as:

1. Heat Exchanger

Heat Exchanger Short Advanced Technical Detail
Heat DutyTotal heat transferred; e.g., 100 kW to 500 MW+
U-value (Efficiency)Overall heat transfer coefficient; e.g., 50–20,000 W/m²·°C
Pressure RatingDesign pressure; e.g., Full Vacuum to 1400 bar+
Temperature RangeDesign temp; e.g., -196°C to 1200°C+
MaterialsSS, Ti, Ni alloys, Ceramics; chosen for corrosion/temp resistance
Pressure DropMax allowable pressure loss; optimized for energy
Thermal Expansion Mgmt.Expansion joints, floating heads, FEA for stress
Fluid CompatibilityMaterial resistance to process fluids (corrosion, erosion)
Mechanical DesignASME code, vibration/fatigue analysis
MaintenanceEase of cleaning/inspection; CIP capability
SoftwareHTRI, Aspen EDR for design/optimization

2. Stainless Steel Heat Exchanger

MaterialStainless Steel
Capacity200 to 20000 Ltr
Fluid Quantity12.507 kg/s
Test Pressure6 bar
Heat Exchanged4300 kW

3. Tube Heat Exchanger

Usage/ApplicationPharmaceutical Industry
BrandPrimesol
Primary Exchanger MaterialSteel
SizeCustomize
Inlet TemperaturePositive Temperature
Outlet TemperaturePositive Temperature
Country of OriginMade in Pune

4. Shell and Tube Heat Exchanger

BrandPrimesol
Design StandardsTEMA (R, C, B), ASME BPVC Sec VIII, API 660
Heat Transfer AreaCustomizable, from few m² to thousands m²
Pressure RatingShell up to 300 bar; Tube up to 1400 bar
Temperature Range-100°C to 700°C+
MaterialsCS, SS (304, 316, Duplex), Ti, Hastelloy; often clad
Baffle DesignSegmental, Disc/Doughnut, Rod; optimized spacing & cut
Tube Sheet DesignFixed, Floating Head, U-Tube (for thermal expansion/cleaning)
Fouling Factor0.000043 m²K/W for water
Nozzle Designρv² limits, Impingement plates for protection
Vibration AnalysisCritical to prevent tube failure; advanced software used

5. Plate Heat Exchanger

Heat Transfer Area0.1 m² to 2400 m² in single unit
U-value (Efficiency)3,000 to 9,000 W/m²·°C
Pressure RatingUp to 100 bar+
Temperature Range-196°C to 400°C
Plate MaterialsSS (304, 316), Titanium, Hastelloy, SMO 254
Gasket MaterialsNBR, EPDM, Viton, PTFE
Plate PatternsHerringbone, Dimple, Free Flow
Port ConnectionsDN25 to DN500; various types (flanged, hygienic)
Channel Gap2–12mm (standard to wide gap)

6. Hot Heat Exchanger

Operating Temp. RangeCommon: 200–600°C; Extreme: up to 1200°C+
MaterialsHigh-temp SS (310S, 321), Nickel Alloys (Inconel, Hastelloy), Ceramics (SiC)
Thermal Stress Mgmt.Expansion joints, floating heads, FEA for stress analysis
Heat TransferConvection & significant radiation; radiation shielding
Fouling/ErosionDesign for cleanability (soot blowers), hard materials/coatings
Pressure IntegrityThicker walls, stress relieving, adherence to ASME/TEMA
Heat RecoveryHigh effectiveness via counter-current flow, pinch analysis
Safety/InstrumentationHigh-temp sensors, appropriate pressure relief

7. Finned Tube Heat Exchanger

Primary ApplicationGas-to-liquid/gas heat transfer
Design StandardsAPI 661, ASME BPVC
Fin Type & GeometryExtruded, L-Foot, G-Fin; 2–11 FPI, 0.375–1.5" fin height
MaterialsTubes: CS, SS, Cu, Ti; Fins: Al, Cu, SS
Temperature RangeUp to 600°C
Pressure RatingTubes up to 200 bar+
Fan Config & DriveForced/Induced Draft; VFD-controlled electric motors
Tube ArrangementStaggered (high HTC) or In-Line (low pressure drop)
Airside Pressure DropCritical for fan power, optimized design
Heat DutyDesigned for specific kW/BTU/hr; achieving required approach temp

Benefits of Heat Exchanger

Serve as outstanding heat exchanger suppliers in Pune, different benefits are there as per requirement which is given below:

  • Accurate Temperature Control: Copper U Tube Heat Exchanger ensures constant and stable temperature control for process fluids. This is essential to maintain product quality, stability of chemical reactions, and protection of equipment against overheating or undercooling.
  • Minimization of Waste Heat & Energy Savings: Through waste heat recovery, heat exchangers indirectly minimize greenhouse gas emissions. Heat exchanger manufacturers in Pune also help conserve water in most applications by recycling hot or cold water.
  • Longer Equipment Life: Machine components are maintained at optimum temperatures through efficient heat transmission, preventing overuse and wear. This extends the lifespan of expensive industrial equipment and reduces repair or replacement costs.
  • Inter-Industry Flexibility: There are several configurations (e.g., shell and tube, plate, finned tube, Rice Mills Heat Exchanger) designed by heat exchanger exporters in Pune that allow the passage of fluids of different types, pressures, and temperatures.
  • Increased Energy Efficiency: Heat exchangers promote thermal energy recovery and reuse of waste heat, significantly reducing energy consumption in industrial processes. This lowers utility costs and supports environmentally friendly operations.

Applications of Heat Exchanger

As heat exchanger exporters in Pune, it is applied in different industrial uses as per requirement which is given below.

  • Chemical Processing: Heat exchanger suppliers in Pune are widely utilized in chemical plants to heat or cool reactants and maintain optimum temperatures for chemical reactions. They also support distillation, condensation, and evaporation processes crucial for separating and purifying products.
  • HVAC and Refrigeration: Heat exchangers play a central role in HVAC systems, providing efficient indoor climate control through heat transfer. They are also vital components in refrigeration cycles, supporting freezing and cooling operations.
  • Food and Beverage Processing: Heat exchanger manufacturers in Pune supply systems for milk, juice, and beer pasteurization, sterilization, and refrigeration. Hygienic, plate-type exchangers ensure product safety, quality, and food-grade compatibility.
  • Oil and Gas Industry: In refineries, heat exchangers are used to preheat crude oil before distillation and to cool processed products. Designed to withstand high pressure and temperature, they play a vital role in efficient hydrocarbon processing.
  • Power Generation: In power plants, heat exchangers are essential for generating steam in boilers and condensing vapors. Copper Mild Steel Heat Exchangers also recover waste heat from exhaust gases to preheat feedwater, significantly enhancing plant efficiency.

As Primesol & Ergo System is the premier heat exchanger manufacturers in Pune and prominent suppliers and exporters of heat exchanger in Pune is an engineering device for effective heat transfer of thermal energy between two or more fluids at different temperatures without fluid mixing. There is a transfer of heat through a solid separator in the most widely encountered type of conduction and convection principles. Fluid flow paths are optimized, and heat exchanger machine manufacturers in Pune, thus leading to maximum thermal performance as well as minimized energy loss. For utilization, and maintenance of equipment operational integrity, thereby contributing substantially to energy conservation and optimization of process. Contact us for more details.

FAQs:

Ans: Heat exchangers serve as tools for transferring heat from one medium to another.

Ans: Heat flows from a hotter fluid to a colder fluid through a separating surface.

Ans: Shell-and-tube, plate, double pipe, and finned-tube are the most common.

Ans: It maximizes heat transfer efficiency by maintaining a larger average temperature difference between fluids.